Disc Cutter

Key Features:
1. Robust Construction:
– Cutter Ring: Made of ultra-wear-resistant materials such as tungsten carbide (WC-Co) or alloy steel, often coated with TiN (Titanium Nitride) or DLC (Diamond-Like Carbon) to enhance durability and reduce friction.
– Cutter Body: Forged from high-strength alloy steel (e.g., 42CrMo), heat-treated to achieve hardness levels of HRC 50–65 and superior fatigue resistance.
– Bearings: Sealed, high-capacity roller bearings ensure smooth rotation under heavy radial/axial loads.

2. Optimized Geometry:
– Blade Profile: Double-edged or single-edged designs tailored for specific rock types (e.g., granite, sandstone).
– Edge Angle: Precision-ground cutting edges to maximize rock fragmentation efficiency.

3. Advanced Cooling & Lubrication
– Internal Cooling Channels (optional): Deliver high-pressure coolant to the cutting interface, reducing thermal stress and extending tool life.

Performance Advantages:
1. High Wear Resistance
– WC-Co cutter rings offer 3–5× longer lifespan compared to conventional steel cutters in abrasive environments.
2. Efficient Rock Fragmentation
– Optimized edge geometry reduces specific energy consumption by 15–20%.
3. Reduced Downtime
– Modular design enables quick replacement, minimizing TBM stoppage time.
4. Adaptability
– Compatible with single shield, double shield, and open-type TBMs.

Why Choose Our Disc Cutters?
– Custom Solutions: Tailored designs for mixed ground or high-abrasion conditions.
– Global Support: 24/7 technical assistance and emergency logistics.
– Cost Efficiency: Extended service life reduces per-meter tunneling costs by up to 30%.