Solid Carbide Milling Cutters

Key Features：
1. Material Excellence
– Full Carbide Construction: Made from premium-grade tungsten carbide (WC-Co) with optimized grain structure for toughness and thermal stability.
– Hardness: 1,500–2,200 HV (Vickers) for prolonged edge retention in abrasive materials.

2. Advanced Geometry
– Helix Angles: 30°–55° (variable helix designs) to reduce vibration and harmonics during cutting.
– Flute Count: 2–6 flutes (options for high-speed finishing or aggressive material removal).
– Cutting Edge Design: Sharp, polished edges with optional microgeometry (e.g., variable pitch, asymmetric edges) for chip thinning and reduced cutting forces.

3. Coating Technology
– PVD Coatings: TiAlN, AlTiN, or TiSiN coatings (3–5 µm) for heat resistance and reduced friction in dry or coolant-assisted machining.
– Nano-Coatings: Multilayer coatings (e.g., AlCrN) for extreme wear resistance in hardened steels (>50 HRC) or composites.

4. Versatile Applications
– Materials: Steel, stainless steel, aluminum, titanium, Inconel, composites, and plastics.
– Operations: Slotting, pocketing, contouring, face milling, and thread milling.

5. Enhanced Performance
– High-Speed Capability: Engineered for spindle speeds up to 30,000 RPM (depending on diameter). – Chip Evacuation: Deep flute designs and polished surfaces prevent chip clogging in deep-cavity machining. – Rigidity: Solid carbide structure minimizes deflection for tight tolerances (±0.01 mm).

Benefits：
Extended Tool Life: Carbide substrate and coatings resist wear, reducing replacement frequency.
Superior Surface：Finish:Precision-ground edges and balanced geometry achieve Ra ≤ 0.4 µm.
High Productivity: Optimized designs enable faster feed rates and deeper cuts.
– Reduced Downtime: Stable performance in interrupted cuts or difficult-to-machine materials.
– Cost Efficiency: Longer lifespan and consistent quality lower per-part machining costs.

Available Configurations：
– Diameter Range: 1–25 mm (micro-cutters to large-diameter tools).
– Shank Types: Straight, Weldon, or HSK/BT-compatible holders.
– **Length Options:** Standard, extended reach, or custom neck relief for deep-pocket machining.
– Specialized Designs:
– Ball Nose:** For 3D contouring and complex molds. – Corner Radius: Strengthened edges for roughing in hardened steels.
– Square End: High-efficiency slotting and profiling.

Quality Assurance：
– Precision Grinding: CNC-ground cutting edges and flutes ensure dimensional accuracy (ISO 9001 certified).
– Dynamic Balancing: G2.5 or better balancing for high-RPM stability.
– Rigorous Testing: Performance validated in real-world machining trials for tool life and reliability.

Packaging & Logistics：
– Protective Packaging: Individually wrapped in anti-corrosion foam or clamshell cases.
– Bulk Orders: Customizable kits for high-volume users.
– Lead Time: Standard tools in stock; custom designs in 3–6 weeks.

Industry Applications：
– Aerospace: Blade profiling, turbine disc slotting, structural component machining.
– Automotive: Engine block milling, aluminum housing machining, EV battery components.
– Medical: Precision milling of implants, surgical instruments, and micro-components.
– Mold & Die: High-detail cavity milling, texturing, and hardening steel finishing.

Solid Carbide Milling Cutters are engineered to tackle the toughest milling challenges with unmatched precision and durability. Whether for prototyping or mass production, these tools offer the flexibility and performance needed to stay ahead in competitive manufacturing environments.