Turning Tool Holders are precision-engineered clamping systems designed to securely mount carbide inserts for lathe operations, ensuring stability, accuracy, and efficiency in turning, facing, grooving, and threading applications. Manufactured from high-grade alloy steel or reinforced materials, these holders provide exceptional rigidity, vibration damping, and compatibility with CNC lathes and multi-task machines. Ideal for high-speed machining, heavy-duty cutting, and precision finishing across industries like automotive, aerospace, and energy, they optimize tool life and surface quality while minimizing downtime.
Key Features:
1. Robust Construction
– Material: Heat-treated alloy steel (42CrMo, SCM440) or solid carbide for maximum rigidity and wear resistance.
– Anti-Vibration Design: Damped geometries (e.g., stepped shanks, tuned mass) reduce chatter in high-feed or interrupted cuts.
2. Precision Compatibility
– Insert Clamping: Secure mechanisms (lever, screw, or wedge systems) for ISO-standard inserts (e.g., DNMG, TNMG, VNMG).
– Toolholder Interface: Compatible with industry-standard turrets (VDI, BOT, Capto, HSK-T) for quick tool changes.
3. Coolant Integration
– Internal Coolant Channels:** Direct coolant to the cutting edge for heat management and chip evacuation in deep or blind-hole machining.
4. Versatile Configurations
– Shank Types: Square, round, or diamond-shaped shanks for external, internal, and face turning.
– Adjustability: Fine-tuning screws for insert positioning (±0.02 mm) to achieve precise tolerances.
5. Specialized Designs:
– Modular Toolholders: Interchangeable heads for multi-tasking machines (MTM) or Swiss-type lathes.
– High-Pressure Coolant (HPC): Nozzles for targeted coolant delivery in high-temperature alloys like Inconel or titanium.
Benefits:
– Enhanced Stability: Reduced vibration ensures superior surface finish (Ra ≤ 0.8 µm) and extended insert life.
– Quick Setup: Standardized interfaces (ISO, ANSI) enable rapid tool changes, minimizing machine downtime.
– Multi-Axis Flexibility: Compatible with complex CNC lathes and live-tooling setups for milling-drilling-turning operations.
– Cost Efficiency: Durable construction reduces wear and replacement frequency, lowering total machining costs.
Available Configurations
– Shank Sizes: 16×16 mm to 40×40 mm (square shanks) or Ø20–Ø50 mm (round shanks). – Tool Types:
1. External Holders: Right/left-hand, neutral orientation for OD turning.
2. internal Holders: Extended reach for boring and ID machining. 3. Threading Holders: Fixed angle alignment for precise thread profiles.
4. Coolant Options: Through-tool coolant, external nozzles, or air-blast configurations.
Quality Assurance:
– Precision Machining: Ground surfaces ensure parallelism ≤ 0.01 mm and repeatable insert seating.
– Hardness: HRC 45–50 (alloy steel) for durability in high-load conditions.
– Certifications: ISO 9001 compliance with batch testing for dimensional accuracy.
Packaging & Logistics
– **Protective Packaging: Anti-corrosion coating and foam-lined cases for transit safety.
– Lead Time: Standard holders in stock; custom designs in 2–4 weeks.
Industry Applications:
– Automotive: High-volume turning of engine shafts, brake discs, and transmission components.
– Aerospace: Precision machining of turbine shafts, landing gear, and heat-resistant alloys.
– Medical: Micro-turning of implant threads and surgical tool components.
– Energy: Heavy-duty boring of hydraulic cylinders and oil/gas valve bodies.
Turning Tool Holders are engineered to maximize the potential of carbide inserts, delivering unmatched precision and reliability in diverse machining environments. Whether for high-speed production or complex multi-axis operations, these holders ensure consistent results and reduced operational costs.